Mounting plate

I designed and laser-cut a mounting plate made of acrylic (10 mm) with the imprints of our elements (NEMA17 stepper motor and solenoid) in order to be able to fix our elements to the structure, and thus make it move when the stepper motor is actuated.

Solenoid holder

To fix the solenoid, which will then be used to push the ball forward, I designed an holder that we could screw onto our mounting plate.

Files

• Solenoid holder (Freecad design file): system-solenoid.FCStd
• Solenoid holder (Fabrication file): solenoid-holder-2.stl
• Mounting plate (Freecad design file): mounting-plate.FCStd
• • Mounting plate (Fabrication file): mounting-plate.dxf

The following code does two main things for our Pong Machine. The first is the calibration of the stepper motor, in order to know how many steps separate the beginning from the end of the rail, and therefore to know how to move the paddle. The second is to update the position of the motor according to any crossed lines in the field, in order to follow the ball. Later, it will actuate the solenoid to push the ball forward.

Calibration

To calibrate, I run the stepper motor in one direction until it reaches an endstop, then I make it move in the other direction counting all the steps the motor takes until we reach the other endstop. Once we know how many steps separate the beginning from the end, we can place the motor in the middle and start the game.

void motorCalibration()
{
  endstopStatus = digitalRead(endstop);
  while (endstopStatus == true)
  {
    // to right
    motorStep(false, 1, 0);
    endstopStatus = digitalRead(endstop);
  }
  motorStep(true, 30, 50);
  endstopStatus = digitalRead(endstop);
  while (endstopStatus == true)
  {
    // to left
    motorStep(true, 1, 0);
    endstopStatus = digitalRead(endstop);
    totalSteps++;
  }
  totalSteps = totalSteps + 30;
  Serial.println(totalSteps);
  // send motor to center
  laneSteps = totalSteps / 4;
  motorStep(false, totalSteps / 2, 50);
}

Positioning

To position correctly the pad according to any crossed lines we had to think about good logic. And the simplest one is always the best.

Each lane has a numerical value between 0 and 4 and each line also has a numerical value between 0 and 3.

The game is started with the motor in the centre, in lane 2. As soon as a line is crossed, we check whether the value of the line is lower or higher than the value of the lane, which indicates whether the ball is moving to the right or to the left.

Then, knowing the direction and the line crossed, we know in which lane the motor must move. But for how many steps? For the difference between its current position and its final position multiplied by the number of steps that make up a lane.

Let's say that the previous calibration gave us 1000 steps between the beginning and the end of the track. We have 5 lanes in our field, which means that each lane has a width of 200 steps. If our motor is on lane 2 and the line 3 is crossed: 3 is higher than 2, this means that we are going to the right, and the motor has to move on 1 lane (3 - 2), which corresponds to 200 steps to the right. And so on.

void updatePos(int line)
{
  if (line < position)
  {
    diffPosition = position - line;
    motorStep(true, laneSteps * diffPosition, 50);
    position = line;
  }
  else
  {
    diffPosition = (line + 1) - position;
    motorStep(false, laneSteps * diffPosition, 50);
    position = line + 1;
  }
}

Source code

Here is full code that I wrote to run our prototype.

// Pong Machine - One side

//   2   4   6   8
// 1 | 3 | 5 | 7 | 9
// ----------------- A

// Stepper motor pins
#define motorEnable 8
#define motorStp 3
#define motorDir 6

// Line pins
#define line0 A2
#define line1 A1
#define line2 A0
#define line3 A3

// Line status
bool line0Status = false;
bool line1Status = false;
bool line2Status = false;
bool line3Status = false;

// Endstop pin
#define endstop 10
int endstopStatus;

// Lanes
int laneNumber = 5;
int totalSteps = 0;
int laneSteps;

// Position
int position = 2;
int diffPosition;
int moveSteps;

void motorStep(bool dir, int steps, int inDelay)
{
  digitalWrite(motorDir, dir);
  delay(inDelay);
  for (int i = 0; i < steps; i++)
  {
    endstopStatus = digitalRead(endstop);
    digitalWrite(motorStp, HIGH);
    delayMicroseconds(800);
    digitalWrite(motorStp, LOW);
    delayMicroseconds(800);
  }
}

void motorCalibration()
{
  endstopStatus = digitalRead(endstop);
  while (endstopStatus == true)
  {
    // to right
    motorStep(false, 1, 0);
    endstopStatus = digitalRead(endstop);
  }
  motorStep(true, 30, 50);
  endstopStatus = digitalRead(endstop);
  while (endstopStatus == true)
  {
    // to left
    motorStep(true, 1, 0);
    endstopStatus = digitalRead(endstop);
    totalSteps++;
  }
  totalSteps = totalSteps + 30;
  Serial.println(totalSteps);
  // send motor to center
  laneSteps = totalSteps / 4;
  motorStep(false, totalSteps / 2, 50);
}

void updatePos(int line)
{
  if (line < position)
  {
    diffPosition = position - line;
    motorStep(true, laneSteps * diffPosition, 50);
    position = line;
  }
  else
  {
    diffPosition = (line + 1) - position;
    motorStep(false, laneSteps * diffPosition, 50);
    position = line + 1;
  }
}

void setup()
{
  Serial.begin(9600);
  delay(1000);
  pinMode(motorEnable, OUTPUT);
  pinMode(motorStp, OUTPUT);
  pinMode(motorDir, OUTPUT);
  pinMode(endstop, INPUT_PULLUP);
  pinMode(line0, INPUT);
  pinMode(line1, INPUT);
  pinMode(line2, INPUT);
  pinMode(line3, INPUT);
  digitalWrite(motorEnable, LOW);
  motorCalibration();
}

void loop()
{
  // Update line status
  line0Status = digitalRead(line0);
  line1Status = digitalRead(line1);
  line2Status = digitalRead(line2);
  line3Status = digitalRead(line3);
  // Update position
  if (line0Status)
  {
    updatePos(0);
  }
  else if (line1Status)
  {
    updatePos(1);
  }
  else if (line2Status)
  {
    updatePos(2);
  }
  else if (line3Status)
  {
    updatePos(3);
  }
}